Manual STL
Even practices that invested in digital scanners were still manually exporting STL files, emailing them to labs, filling out paper order forms, and calling to confirm receipt — introducing errors at every handoff point.
Zero-Touch Ordering: Scan to Lab in 60 Seconds
A digital pipeline from scan to lab order in 60 seconds inside the patient case.
Digitize Your Appliance WorkflowAbout the Project
A scan-to-appliance pipeline with 3D review, fit calculations, and live manufacturing status.
Industry
Healthcare & Digital Dental Manufacturing
Oral appliance fabrication running between dental practices and manufacturing labs.
Business Type
Dental practices using digital scanners for appliance fabrication
Practices that bought $25K scanners but still emailed STL files and faxed orders.
Core Offering
End-to-end digital scan-to-lab appliance ordering pipeline
Scan, review, calculate fit, approve, and order in 60 seconds inside the patient case.
Manufacturing Link
Live Lab Tracking from Submission to Delivery
Scan, specs, and prescription reach the lab as one package with real-time status.
Impact
60-Second Ordering, 90% Fewer Spec Errors
Turnaround improved from 3 weeks to 10 days with no remake-driving transcription.
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Scope a zero-touch scan-to-lab pipeline for your own appliance workflow.
$25K Scanners, Manual Workflows
Why $25K scanners were still stuck in analog order workflows.
$25K Scanner
A tech-forward practice invested $25K in a digital scanner but was still emailing STL files and faxing order forms to their lab. Specifications went by phone call, leading to remakes that cost $200–400 each.
Zero-Touch
The goal was to create a true zero-touch pipeline — from scan capture to appliance arrival — with automated specifications, digital prescriptions, and real-time manufacturing tracking, all within the patient case record.
From 2-day manual submission
to 60-second digital ordering
with real-time lab tracking
Automate Your Lab Orders
Our Solution
-
Scan Upload & 3D Review
Scan Upload & 3D Review
- Digital scans uploaded to the case record
- 3D STL viewer for review and approval in-platform
- Annotate areas of concern before submission
-
Fit Calculation & Jaw Analysis
Fit Calculation & Jaw Analysis
- Fit calculation engine for appliance specifications
- Jaw positioning analysis for bite parameters
- Specification sheet generated from the scan data
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One-Click Lab Submission
One-Click Lab Submission
- One-click submission to your preferred lab
- Prescription form populated from case data
- The lab gets scan, specs, and prescription together
-
Manufacturing Tracking & Delivery
Manufacturing Tracking & Delivery
- Live manufacturing status to shipment
- Delivery notice auto-schedules the fitting
- Full order history with one-click reorder
-
Order Accuracy & Remake Prevention
Order Accuracy & Remake Prevention
- Specification validation blocks incomplete orders at submission
- Quality checks flag unusable scans before the lab
- Remake causes traced back to scan, spec, or lab
Why It Completes the Digital Promise
The link between scanners and labs: specifications, prescriptions, submission, and tracking in one case view.
Built-In Fit Calculator
Fit calculations read scan geometry, so no measurement is transcribed by hand.
Digital Prescription Auto-Fill
Prescriptions built from case data and fit calculations reach the lab complete.
Real-Time Lab Tracking
Live status from submission to shipment, with the fitting booked on delivery.
Unified Scan-to-Delivery View
Scan to delivery visible in the case record, with audit trail and reorder history.
The Impact: Scan Straight to Appliance
Every number below was measured in production after launch — not projected in a pitch deck.
60 Sec
Scan-to-Lab Time — Down from 2 Days
90%
Fewer Spec Errors — Automated Fit Calculations
100%
Lab Communication — Handled In-Platform
10 Days
Appliance Turnaround — Improved from 3 Weeks
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